First thing I did
was ground the tailboom and support rods to the frameset.
I used enamel coated wire. I scraped the enamel off, then
wrapped it twice around the screw that holds the support
rod end. Used a wire brush on the dremel to clean up the
surface around the bolt hole so that when the screw was
tightened, the wire would have a good conduction path to
the support rod. Next I removed the black coating on the
tailboom just under the horizontal fin. I looped the wire
up across this area and then ran it to the screw for the
other support rod. |
I then ran wire
from the front section of the support rod to the frameset.
I made sure the surface the wire touched was lightly
filed to remove any non-conductive coating. The aluminum
seems to have a clear coating that has some resistance.
Afterwards, I checked with my Fluke 77 meter from the
boom to each support rod and to left and right frames. It
measured 0.1 ohm in all configurations. |
| I test flew it Saturday morning, but unfortunately it
did not help. I could not tell it made any difference in
reducing the RF problem. My next step was to check out
the start shaft. I checked it with my meter and found it
would vary from over 300K ohms to 125 ohms to sometimes
63 ohms if you pushed hard enough sidewasy and rotate it
to just the right place. The clutch bell also showed the
same intermittant conduction. |
 I had to think of
some way to ground the bell and shaft. I did not want to
use a brush against the shaft because I thought with
engine vibration, this would cause intermittant contact.
Grounding through the bearings is not a perfect solution,
but I thought maybe if I provided more then one ground
path, then using the bearings might work. I scraped the
enamel coating off a short piece of wire and place both
ends in the metal frame spacer holes and laid the wire
down in the track for the bearing. I did this for both
bearings. |
I used 1400 grit
sand paper with oil to remove the black coating in the
bearing areas of the start shaft. The three arrows point
to where the inside race of the top bearing will make
contact with the staft, clutch bell bearing, and one-way
bearing in the clutch. |
Here you can see
the wire coming out in four places to all four metal
frame spacers. I re-installed everything and checked from
frameset to start shaft and bell. I was no more the 3
ohms no matter what position the shaft or bell was
rotated. So ground path is now from frame to engine case,
through engine bearings to crankshaft to fan hub to
clutch, through one way bearing in clutch to lower part
of start shaft to top start shaft bearing inside race to
outside race, across wire I installed to the top two
metal frame spacers then back out to the frame. The
clutch bell has a ground path through the inside race of
the bottom bearing to the start shaft and through the top
bearing to the wire I installed and to the frame spacers.
In stock form, the only ground path was through the one-way
clutch bearing. As long as the black coating on the
bottom of the start shaft was there, then there was no
conduction to the bell and start shaft. But after a
little bit of runtime, the coating wears off enough to
begin intermittantly contacting. |
| It was raining a lot today (Saturday) so I only got
to run about a 1/2 tank. One thing to note is that when I
usually place the starter in the start coupler, I would
usually get a glitch. This has always happened on my 30's
also. But now it does not do that, so I knew I had a good
ground connection to the shaft. Many times I would get a
glitch on the collective during spool up a little before
lift off, but I did not see that anymore. I will need
more flight time to determine the effectiveness of the
modification I did. |
1-28-1 Flew a full tank this morning experimenting
with rpm and orientation. I did not get any glitchs in
the air. The collective only got hit once while taking
off. Another thing I noticed was that if the rpm is at
1600 and you 'bump' the cyclic stick, you get a type of
wobble oscillation that settles down after a second or
two. The wobble problem I had been experiencing appears
to have been from the aileron and elevator getting a
sudden hit and starting up this oscillation. The wobble
from bumping the sticks was decreased a lot by going to
1650-1700 rpm. The wobbles from bumping the sticks has
just been minor and not like the sudden big oscillations
that would last as long as the helcopter had the right
side facing me. Back then, I experimented with higher rpm
and other orientations as well. So my RF glitching has
been significantly decreased. I don't have a lot of
runtime right now, but if the weather will stay dry today
I will get more tanks of fuel through it. Time will tell...
1-28-1 Got 3 more full tanks at the field today. Only got
one glitch and it was on the collective. Luckily
everytime the collective has been hit, it always gives an
up command. I finally got to have a little fun with it. I
was about to see how well it would flip and hold an
inverted hover, but in one of my turns one blade went out
of track so I decide to take it easy. Next time I fly I
will put the Model Sport blades back on. I had the
woodies on it so that just in case one of the glitchs
caused a crash, it wouldn't take out my expensive blades.
The wood blades were very unmatched. I had corrected the
spanwise cg and the weight, but the chordwise cg was too
far off for me to correct. So I'm thinking this was the
cause of the blade going out of track. |